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BONDED

ABRASIVES

233

SURFACE FINISH AND GRIT SIZE

Surface

Finish

Grain Size

μ in CLA μ m Ra 46 60 80 100 120 150 180 220

42

1,10

32

0,80

26

0,70

21

0,50

16

0,40

14

0,35

11

0,25

8

0,20

7

0,17

6

0,14

5

0,12

4

0,10

3

0,08

2

0,05

Min Form

Radius

Metric

mm

0,75 0,50 0,40 0,25 0,20 0,18 0,13 0,10

Imp

ins

.030 .020 .015 .010 .008 .007 .005 .004

Usage Key

strongly recommended

Achieving Improved Surface Finishes

By changing the wheel dressing technique, it is possible to achieve finer surface finishes than those shown

in the preceding table. As well as reducing the dresser infeed per revolution of the grinding wheel, it is also

possible to reduce the infeed and traverse rate when grinding, thus reducing the stock removal rate. Obviously

this approach will have limited application in production grinding but it can be very useful in toolroom work.

SURFACE FINISH

The achievable surface finish in any grinding operation is highly dependant upon the grit size of the grinding

wheel. The following chart shows the range of surface finishes achievable when using grinding wheels of different

grit sizes on conventional precision grinding applications, together with the minimum form radius that can be

ground using each grit size.

Other factors can affect the surface finish achieved. In particular:

• Production grinding applications, with higher stock removal ranges, will give surface finishes at the coarser end

of the range

• Plunge grinding applications will often require the selection of a grit size one size finer than shown

• Dressing techniques and the type of material can also affect the surface finish achieved